I began my expert lifestyle as a maintenance engineer in a power firm. That was a little more than ten yrs in the past and at the time the enterprise I was doing the job for relied seriously on maximo, a quite thorough asset management option from IBM. It was a intricate system that needed hrs of consumer training and basically tens of millions of bucks in customization and gear. In the close, the corporation had a functional and extremely highly effective software that linked belongings to documentation, spares and getting and automatic the maintenance management of all the tools from perform ask for creation to function buy move. The reporting was great and nearly anything that you wanted to know about the heritage of an asset – to the pretty elements that make that asset up – was quickly offered.
Just after that working experience, I was blessed more than enough to go through nonetheless an additional remarkable software package in another organization: SAP/ PM. PM for plant routine maintenance. In my view a superior resolution to maximo. In this 2nd circumstance, all corporation techniques had been managed by SAP from maintenance to HR to getting. Every thing was inter-related. The total SAP implementation took around one particular 12 months and a 50 percent, and each individual module of SAP was deployed in sequence. There was a team of 5 total time folks doing work on every little thing from installation to coaching to advancement and customization. Pointless to say this was an particularly high priced operation.
In the two predicaments described earlier mentioned, the providers benefitted immensely via the use of the program solutions to a stage that would see them grinding to a halt must the units fall short. As a electricity consumer of the maintenance systems in advance of and soon after the set up of SAP, I can validate the enhance in efficiency in corporation treatments after every little thing was automated. Pointless to say, I’m a enormous lover of very good upkeep management program or, to use the market jargon, CMMS, for Computerized Servicing Management Procedure.
Right after the two encounters described earlier mentioned, I recognized a position in the routine maintenance division of an amusement location. It was a minor diverse from my past job on regular industry and utilities but it had to do with devices routine maintenance even so, so basically it suit my history just high-quality. What I was not ready for even though was how upkeep was managed, or perhaps I can say that I was not all set for how routine maintenance was NOT managed. When I begun, file keeping was minimal and there was simply no spare sections manage other than people’s memory! Granted that the organization was not that complex, especially when compared with my previous work opportunities: I went from a 250 solid upkeep staff to a fifteen person team. Nonetheless, no matter your organization’s size, if you deal with machinery and gear that is made use of in professional programs, you must have a way to timetable and organize employment and technicians, control spares and also simply retrieve that facts to guide on foreseeable future routine maintenance tasks or to establish that actions were taken in buy to assure the machines is operational and safe and sound at all occasions.
logiciel GMAO of duties is not challenging to employ with conventional tools this kind of as outlook or Google calendar. I have study article content and forum posts that say outlook is all a compact firm demands to control upkeep tasks. From a basic scheduling point of view, I couldn’t concur a lot more but all round there is a fundamental flaw: exceptionally hard details retrieval. What that indicates is that maintenance process are not optimized due to the fact most work strategies will be reinvented over and about once again. Observe that even if information are stored, the energy that requirements to go into organizing them all is huge especially as many years go by, experts go away and data begins to pile up. It will only be a question of time prior to professionals bypass the retrieval of details entirely and right away commence a career even if it usually means learning techniques from scratch. This is not an productive technique at all!
The same goes for spare section control. If your firm manages extra than fifty spares, you would do significantly far better with some sort of inventory management software. These tools deliver not only quantity, storage spot details and seller contacts but they also url spares to get the job done orders and from there to the real process or asset in which the spare was utilised. Visualize the possible for charge management calculations if that information and facts is available.
So what are the methods for servicing management for little to medium dimension firms? Definitely, SAP or maximo are out of the issue not only because of to the significant implementation expense but also since these are extremely intricate resources that frankly a tiny or medium sized organization does not call for. Other than, they have superior recurring charges relevant to IT devices routine maintenance that probably require quite a few devoted total-time personnel.
More and additional market key gamers are of the feeling that cloud-based mostly remedies are the way to go for compact and medium sized providers. This is what my company went for and it was a pretty good thought! In simple fact we made a system in home because of to the deficiency of proper solutions in the market place at the time – there were being a few on line CMMS remedies but pretty much all of them aimed to do each individual single thing for every single one organization in the planet and were being therefore completely in excess of engineered for ninety% of the programs with a price tag that matched.